Training Online – Total Preventive Maintenance

BENEFITS

• Understand TPM and its major components, including how to measure and increase overall equipment effectiveness and how TPM can help avoid interruptions to production
  
• Explain how the TPM process is integrated with other Lean tools to increase productivity
  
• Gather and analyze Overall Equipment Effectiveness data to determine equipment constraints
  
• Identify the six major equipment-related losses and how to minimize them in order to increase OEE
  
• Learn how implementation of the TPM process fosters improvement efforts in safety, quality, delivery, cost, and creativity by all employees

OUTLINE

1. Introduction / Background

• Workshop objectives
  
• Manager roles and functions.

2. What is Total Productive Maintenance (TPM)

3. The Benefits of TPM (Tangible and Intangible Benefits)

4. The Twelve Six Steps in TPM Preparation

5. The Six Step TPM Implementation Stage

6. The Seven Levels of Autonomous Maintenance

7. Measuring Overall Equipment Effectiveness

• Availability
  
• Performance Efficiency
  
• Quality Rate
  
• OEE Calculation for a Single Machine
  
• Calculating a Line or Process OEE Number
  
• Accounting for Quality Losses
  
• Plant OEE Calculation
• Corporate or Division OEE Measures
  
• Showing the Results of OEE
  
• The Power of OEE.

8. Closing (Summary and Conclusion).

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