Training Online – Corrosion Engineering

DESCRIPTION

Corrosion Engineer adalah sebuah posisi yang memiliki peran strategis dalam Industri Migas. Ia bertugas memastikan semua alat proses di sebuah fasilitas pengeboran/pengolahan minyak tidak mengalami kegagalan fungsi akibat laju korosi yang tak terkendali, terlebih pada anjungan pengeboran minyak di lepas pantai yang berada di lingkungan berkadar garam tinggi.

Secara umum Corrosion Engineer di perusahaan migas memiliki tugas sbb:

• Membuat program monitoring dan mitigasi korosi (Cathodic Protection Survey, X-Tree Inspection, Corrosion Coupon Exchanges)
• Membuat program inhibisi korosi (Corrosion Inhibitor Aplication, Coating dan Material Selection)
• Membuat failure analysis untuk kegagalan peralatan dan pipa yang berhubungan dengan korosi baik internal maupun external korosi
• Membuat program kerja rutin monitoring korosi dan chemical inhibitor
• Survey proteksi katodik
• Melakukan inspeksi korosi secara periodik pada peralatan produksi minyak dan gas bumi

Saat ini, masih banyak perusahaan Migas yang kesulitan untuk mendapatkan Corrosion Engineer. Hal ini dikarenakan tidak banyak kampus di Indonesia yang memiliki jurusan yang mempelajari bidang korosi, yaitu Material Engineering. Selain itu, hingga kini belum ada institusi di Indonesia yang secara reguler mengadakan pelatihan korosi untuk tingkat engineer (baru tingkat Corrosion Inspector), sehingga pengetahuan anda dalam Corrosion Engineering akan memiliki nilai jual yang cukup tinggi.

Training Corrosion Engineer adalah sebuah training yang disusun untuk memberi pengetahuan yang diperlukan untuk mengawali karir sebagai Corrosion Engineer di perusahaan Migas. Setelah senior, secara bertahap anda dapat menambah kompetensi dengan mengambil sertifikasi pada Asosiasi Korosi Internasional – NACE.

COURSE OUTLINE

1. Basic Theory

• Basic Corrosion Mechanism
• Corrosion in Oil and Gas Topside Facilities
• Introduction of International Code/Standard (NACE – ASME – API – NORSOK)
• Introduction of Corrosion Monitoring System
• Introduction of Corrosion Inhibition System
• CO2 Corrosion Rate Calculation – Theoretical

2. Planning of Cathodic Protection System in Oil and Gas Facilities

• Basic Theory of Cathodic Protection
• Flowchart of Cathodic Protection Selection for Sacrificial Anodes & Impressed Current
• Calculation of Impressed Current Cathodic Protection
• Calculation of Sacrificial Anodes Cathodic Protection

3. Planning of Corrosion Monitoring System In Oil and Gas Plant

• Flowchart of Corrosion Monitoring System Selection
• Corrosion Coupon System
  • Reviews HMB-PFD-P&ID
  • Introduction of Corrosion Coupon Devices
  • Determination for location of Corrosion Coupon Monitoring
  • Schedule for Corrosion Coupon Exchange
  • Weight Loss Calculation for Corrosion Coupon & Actual Corrosion Rate
  • Corrosion Rate Anomaly in Coupon
• Corrosion Probe System
  • Reviews HMB-PFD-P&ID
  • Introduction of Corrosion Probe System Devices
  • Determination for Location of Corrosion Probe Monitoring
  • Schedule for Corrosion Probe Exchange
  • Determination of Probe’s Corrosion Rate

4. Planning of Corrosion Mitigation System in Oil and Gas Plant

• Flowchart of Corrosion Mitigation System Selection
• Chemical Inhibitor System
  • Reviews HMB-PFD-P&ID
  • Selection of Chemical Inhibitor
  • Calculation of Inhibitor Dosage
  • Calculation of Filling Schedule
  • Calculation of Pump Rate
  • Selection of Injection Point for Chemical Inhibitor
  • Calculation of Efficiency & Availability for Chemical Inhibitor
  • Theoretical Calculation of Corrosion Rate for Chemical Inhibitor

5. Simulasi Computer-Software Corrosion Engineering

6. Failure Analysis – Case Study in Oil and Gas Company

• Flowchart of Failure Analysis – Case Study
• Visual Examination
• Scanning Microscope Electron (SEM) Examination
• X-Ray Difraction (XRD) Examination
• NDT Inspection Summary
• Operation Data Overview
• Calculation of CO2 Corrosion
• Corrosion Coupon Data Verification
• Cathodic Protection Reading Verification
• Laboratory Testing
• Calculation of Erotional Velocity API 14E
• Calculation of Reynold Number
• Chemical Injection Verification
• Analysis of Root Cause
• Conclusion & Recommendation

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