Media Edutama Indonesia

Preventive and Predictive Maintenance

January 20, 2017

Jadwal Pelatihan Preventive and Predictive Maintenance

Tanggal	Tempat	Kota
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OBJECTIVE

Preventive and predictive maintenance is a maintenance system which very reliable to prevent some sudden troubles or breakdown that may happened on factory’s tools/equipments. The sudden troubles are very potential things that caused a big loss in production process. The effects of this problem are some failure to achieve production target, the lack of personnel, unprepared spare parts, etc. Preventive and predictive maintenance application system starts from standard arranging, activity planning, realization supervising, and, as the finish line is, evaluating and analyzing the maintenance’s result

COURSE CONTENT

1. Preventive and Predictive Maintenance Economics

Past sins
Costs of setup and ongoing costs
True breakdown costs
Case study

2. Justifying (Selling) Preventive Maintenance and Predictive Maintenance Expenditures

Some benefits of PPM
Selling Preventive Maintenance / Predictive Maintenance
Benefits of Preventive Maintenance / Predictive Maintenance

3. Basic Understanding of Preventive Maintenance

What is Preventive Maintenance?
Understanding what Preventive Maintenance is supposed to accomplish and the critical event
Appropriate Preventive Maintenance strategy for the 3 equipment life cycles and 6 failure modes
Maintenance improvement curve – How to get the most bang for your buck

4. CMMS Approaches to Preventive and Predictive Maintenance

Steps to install a Preventive and Predictive Maintenance system
Survey instructions
Preventive Maintenance and Predictive Maintenance systems increase professionalism

5. PM Details for Effectiveness

Four types of task lists
PM frequency and its effect on breakdown

6. Task List Development

Assemble the right data
Look for the most dangerous, most expensive or most common failure modes
Choosing tasks

7. TLC (Tighten, Lubricate and Clean)

Cleaning
Bolting
Lubricating

8. Guidelines for Involvement with Predictive Techniques

Questions to ask before PdM
Oil analysis
Vibration analysis
Temperature measurement
Ultrasonic inspection
Advanced visual techniques
Other methods of predictive maintenance
TLC-Tighten, Lubricate, Clean

9. Management of PM Activity

Planning and Scheduling PM activity
Access to Equipment
Interruptive maintenance and non-interruptive maintenance
Metrics
Outsourcing PM

10. Task List Analysis

Complete analysis of task lists (line by line)

11. Advanced Concepts: PM at the Next Level

P-F Curve
Statistical Analysis
PCR

12. Personnel Issues

Staffing the PM Effort
What kind of personality to look for in a PM inspector
How to insure that PMs are done as designed

13. Developing a Unique Action Plan

Review material
Prepare and discuss action lists

PARTICIPANTS

This special course is designed for manager, supervisor, engineer, planer, foreman, and technician, operations, engineering and purchasing division.

TRAINING METHOD

Presentation

Discussion

Case Study

Evaluation

FACILITIES

Training Kit

Handout

Certificate

Lunch + 2 X Coffee Break

Souvenir

Form Pre-Registrasi

	Data Materi Training
Topik Training	: Preventive and Predictive Maintenance
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